I saw a guy just the other day flying with his tools for work. It was a TSA approved tool box. With the TSA regulating everything from toothpicks to guns, it’s no wonder a toolbox is also regulated. When I saw him, of course, I had to ask all kinds of questions. Then I had a thought: I bet there are a ton of people who want to know all about flying with tools.
Tools cost a fortune, and I know the last thing I would want is to have them confiscated because they are in the wrong kind of box or do not comply with TSA rules.
In this article, I will cover the TSA rules and regulations regarding a TSA approved tool box and review four of the top tool boxes suitable for air travel. I will also provide a list of items that can not be taken on a plane, along with weight and size recommendations.
So, together, let’s dive into the world of TSA approved tool boxes.
TSA Rules Quick Look
But first, let me quickly list some TSA regulations to be aware of to help choose a case. The TSA says tools 7 inches or shorter can be in a carry-on bag; anything longer must go in cargo-checked luggage. Removable lithium-ion batteries go in carry-on bags. Power tools go in checked luggage. See the lists below for clarity.
Quick Overview Of TSA Approved Tool Box (Updated List)
Here is a quick overview of my top pick of four unique TSA approved tool box.
A Deeper Dive Into Each TSA Approved Tool Box
We looked at a quick overview, but now, let’s dig deeper. What makes each one of these a good choice for storing tools for flying?
Our Top Pick (Med size)
Pelican 1560
Pelican 1560
Pelican has protected equipment since 1976. They have a reputation for the best protective cases today.
The Pelican 1560 is renowned for its durability. It is constructed with ultra-high-impact structural copolymer, making it crushproof, dustproof, and watertight. The layered pluck foam, included with the case, adds protection. This beauty also has TSA approved locking latches.
The handles are of a different color than the case, making it easy to identify the case on a conveyor belt. It has a retractable trolley handle and polyurethane wheels, making it easy to move through the airport.
Pros
Versatile to protect more than tools
19.92″ x 14.98″ x 9.00″ (43.9 linear in)
Auto equalizer valve
Lifetime warranty
Cons
Weighs 17 lbs empty
I may need to pay extra for over 50 lbs
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Best Small Case
Gator Molded Flight Case
Gator Molded Flight Case – Small
Gator designed a compact, lightweight, yet sturdy tool box. It’s perfect for those who need to carry a smaller set of tools and want to keep their luggage light.
Gator’s small flight case is a TSA approved tool box constructed of durable military-grade Polyethylene. Its wheels and adjustable handle make it easy to maneuver. The interior features four-inch-thick layered dice foam to protect your equipment.
Pros
Available in various sizes
11.88 lbs, 20x15x9inches
TSA approved lockable latches
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Cons
Easily tips over when opened to load
It has a cloth lining that may get dirty
Best Organization
B&W GO Wheeled
B&W GO Wheeled
For those who love to keep their tools meticulously organized, the B&W International GO Wheeled is perfect. This TSA approved toolbox is made of Durable polypropylene with pro-cut foam inserts and pocket boards.
The telescopic handles and wheels make it glide smoothly through the airport.
Pros
Dustproof, waterproof
Combination and key locks
Fully customizable
20.3×17.5×10.2 inches, 15 lbs
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Cons
Locks are not TSA approved
Some say it is not as durable as other cases
Con
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Best Big and Tall Jobs
Gator Molded Flight Case
Gator Molded Flight Case – Large
This beauty will hold a ton of tools with its ample space, robust protection, and thoughtful features, making it stand out in large toolboxes.
Made of proprietary HPX²™ Polymer, this case is 40% lighter than other cases. It is the Cadillac of all tool cases, with smooth gliding wheels and an adjustable telescopic handle. It is also crushproof, dustproof, and waterproof.
An automatic pressure equalization valve balances internal pressure and prevents water from seeping in. Each lock has stainless steel protectors and a lifetime limited warranty to back it all up.
Pros
32.58×18,4×11.02 (exactly 62 linear inches)
Empty weight 14.06 lbs
Two padlock holes for TSA approved locks
Made in the USA
Cons
Customizable foam not included
A bit pricey
Check with the airline for luggage size before traveling
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Understanding The TSA Guidelines
Now that I have lined out four beautifully functional options, let’s delve into the specifics of a TSA approved tool Box. Understanding the TSA guidelines that govern the transportation of tools and other equipment helps you navigate the airport easily.
TSA Regulations For Tools In Checked Bags
TSA has specific rules and regulations about what can and cannot be carried in checked and carry-on luggage. According to TSA regulations, most tools can go in checked bags. However, there are some exceptions.
This is not an all-inclusive list, but it may help those traveling with a TSA approved tool box knowing what can go on a plane and what cannot.
Checked Or Carry On?
Packing Lithium Ion Batteries: Do’s And Don’ts
Lithium-ion batteries, often found in power tools, have specific packing guidelines. They should be put in carry-on luggage, not checked bags. A lithium-ion battery poses a fire hazard, so it should never be packed in a checked bag.
TSA Size And Weight Limit For A TSA Approved Tool Box To Check
The TSA does not impose a weight limit for checked bags. However, most airlines have a weight limit of 50 pounds per bag. The size limit for checked bags is typically 62 linear inches (length + width + height). Bags exceeding these limits may incur additional fees.
You can find the exact weight and size requirements for a TSA approved tool box on each airline’s website. Please check before you head to the airport.
Frequently Asked Questions About TSA Approved Tool Boxes
Navigating TSA regulations is a full-time job, especially when traveling with tools. We’ve compiled answers to some of the most frequently asked questions about TSA Approved Tool Boxes.
Can I carry my tools in my carry-on luggage?
While some small tools are allowed in carry-on luggage, most larger tools must be packed in checked baggage. Tools over seven inches long or that can be used as a weapon are not allowed in carry-on luggage. It’s always best to check the TSA’s official website for the most up-to-date information.
What happens if a tool box is not TSA approved?
If a tool box is not TSA approved, it may be subject to additional screening. Sometimes, a tool box may need to be a check item. To avoid this, ensure your tool box complies with TSA regulations before you travel. For a checked tool box, make sure it is no larger than 62 linear (height + length + width) inches and has TSA approved locks.
What should I do if my tool box is lost or damaged during travel?
If your tool box is lost or damaged during travel, contact your airline immediately. They have a process for filing a claim. It’s also a good idea to take pictures of the tool box and its contents before traveling, as this can provide evidence to file a claim.
Additional Resources
If you are looking for more tutorials, walkthroughs, and troubleshooting on TSA, here are some additional posts about TSA:
Conclusion
A TSA Approved Tool Box is not mandatory, but it can save time and hassles when traveling by air. Remember to pack tools efficiently and handle any issues promptly.
Happy travels, my friends.